Product Description
Friction Stir Welding Machine is offered by our company to our customers which is manufactured using the optimum grade components and precise engineering by our skilled experts. This machine uses a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material. Friction Stir Welding Machine acts as a unique and innovative method of jointing metals, which uses frictional heat combined with precisely controlled forging pressure to produce high integrity, full penetration welded joints that are virtually defect free. This machines process is effective on flat plated, cylindrical components and even parts of irregular thickness. This machine is very effective, easy to install as well as operate too.
Advanced Control and PrecisionEquipped with a PLC-based touch screen interface, this friction stir welding machine allows for precise control and repeatability of 0.02 mm. Adjustable spindle and traverse speeds provide flexibility to suit a range of welding tasks, adapting seamlessly to varying materials and thicknesses. These features result in high-quality welds every cycle.
Superior Construction and SafetyManufactured from high-grade alloy steel and cast iron, the machine ensures durability and longevity even in heavy-duty industrial settings. The hydraulic clamping system secures workpieces efficiently, enhancing both safety and accuracy during operation. The noise level remains under 75 dB, contributing to a safer work environment.
Efficient Performance and VersatilityOperating at a high efficiency (above 90%), this machine boasts water cooling, excellent weld repeatability, and the ability to handle alloy rods up to 25 mm diameter over a 300 mm x 200 mm welding area. Its highly suitable for continuous industrial use, supporting factories and workshops in varied sectors such as automotive, aerospace, and electronics.
FAQs of Friction Stir Welding Machine:
Q: How does friction stir welding work in this machine?
A: Friction stir welding in this machine uses a rotating tool made from tungsten carbide or H13 tool steel, which generates frictional heat and mechanical stirring to join non-ferrous metals in a solid state, without melting the workpieces.
Q: What materials can be welded using this friction stir welding machine?
A: The machine is designed for industrial welding of aluminum, copper, and other non-ferrous metals, offering optimal performance and reliable result across these materials within a weld thickness range of 2 mm to 25 mm.
Q: When should I use a friction stir welding process instead of traditional welding?
A: Friction stir welding is ideal when you need strong, defect-free joints in materials that are difficult to weld traditionally, such as lightweight non-ferrous metals. It is suitable for applications where minimal distortion and high repeatability are critical.
Q: Where is this friction stir welding machine typically installed?
A: This machine is intended for use in industrial environments, including manufacturing plants, workshops, and fabrication facilities where high-quality, repeatable welding of non-ferrous metals is required.
Q: What are the benefits of the hydraulic clamping system in this machine?
A: The hydraulic clamping system provides secure and consistent holding of the workpieces, ensuring greater welding accuracy, safety, and repeatability during operation.
Q: How user-friendly is the control system of the machine?
A: The PLC-based touch screen interface offers intuitive menu navigation and precise adjustments, making it user-friendly and accessible for operators with varying skill levels.
Q: What safety and efficiency features does this machine offer?
A: With noise levels below 75 dB, water-cooled operation, and an efficiency above 90%, the machine promotes a safer, more comfortable, and productive working environment.